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Moto Guzzi V700, V7 Special, Ambassador, 850 GT, 850 GT California, Eldorado, 850 California Police Wiring harness

Table of contents

 

Wiring harness: an introduction

Updated: 2011 Oct 11

The original wiring harness that Moto Guzzi used on the V700, V7 Special, Ambassador, 850 GT, 850 GT California, Eldorado, and 850 California Police models is of very good quality. Indeed, after 40+ years, many original wiring harnesses on otherwise neglected motorcycles are still perfectly functional with insulation in very serviceable condition. Of course, the original wiring harness does not survive all assaults. Removing original terminals to fit accessories, tapping into the insulation with 3M Scotchlok T-Taps ( “vampire” taps), overloading the capacity of the wiring, and failure to keep contacts clean and corrosion free can all take their toll on the original harness. I believe it is safe to say that the biggest problem with the original harness is the person touching it.

Some people believe they can improve on the original harness. While it is certainly possible to do so, very few people actually posess the knowledge and skills to do so. It is no exageration that I've removed in excess of 25 pounds of all black wiring and relays from a single V700. The person who put in the time, effort, and expense to craft the harness must have thought it was an improvement. I beg to differ.

Bullet terminals

Updated: 2011 Feb 20

Thanks to Charlie Mullendore of Antietam Classic Cycle for providing this information on the Yahoo! Loopframe_Guzzi news group.

Bullet terminals are available in two common sizes: 4 mm (0.157 in) and 4.5 mm (0.176 in). The electrical connections on the loop frames use the 4 mm (0.157 in) sized bullet terminals.

A great place to source these bullet terminals is Vintage Connections. They offer 4 mm bullet terminals with open barrels and strain relief. Very good stuff!

Terminal insulation

Updated: 2011 Feb 23

Moto Guzzi insulated some of the terminals. Here are the general guidelines for terminal insulation:

  • Male bullet terminals: no insulation
    Male bullet terminal with no insulation.Gregory  …
    Male bullet terminal with no insulation.

    Photo courtesy of Gregory Bender.

    Male bullet terminal with no insulation.

    Photo courtesy of Gregory Bender.

    Direct link to image

  • Female bullet terminals: black rubber insulation
    Female bullet terminal with black rubber insulation.Gregory  …
    Female bullet terminal with black rubber insulation.

    Photo courtesy of Gregory Bender.

    Female bullet terminal with black rubber insulation.

    Photo courtesy of Gregory Bender.

    Direct link to image

  • “Y” splitter: clear plastic insulation
    Y splitter with clear plastic insulation.Gregory  …
    “Y” splitter with clear plastic insulation.

    Photo courtesy of Gregory Bender.

    “Y” splitter with clear plastic insulation.

    Photo courtesy of Gregory Bender.

    Direct link to image

  • Male spade terminals: not used anywhere on the original harness
  • Female spade terminals: most had clear plastic or black plastic insuation
    Female spade terminal with clear plastic insulation.Gregory  …
    Female spade terminal with clear plastic insulation.

    Photo courtesy of Gregory Bender.

    Female spade terminal with clear plastic insulation.

    Photo courtesy of Gregory Bender.

    Direct link to image

    Female spade terminal with black plastic insulation.Gregory  …
    Female spade terminal with black plastic insulation.

    Photo courtesy of Gregory Bender.

    Female spade terminal with black plastic insulation.

    Photo courtesy of Gregory Bender.

    Direct link to image

  • Ring and fork terminals: most had black rubber insulation
    Ring and fork terminals with black rubber insulation.Gregory  …
    Ring and fork terminals with black rubber insulation.

    Photo courtesy of Gregory Bender.

    Ring and fork terminals with black rubber insulation.

    Photo courtesy of Gregory Bender.

    Direct link to image

Terminal selection

Updated: 2011 Oct 20

All terminals are of the double crimped style: one crimp into the exposed bare wire; another crimp into the insulation as strain relief. Terminals are never soldered. The only exception to this rule are the terminals used inside of the tail light to which the light bulb makes contact. These terminals were not crimped, but rather soldered.

Wire size/gauge cross-reference

Updated: 2011 Feb 23

Since Italy uses the metric standard, Moto Guzzi used metric sized wires in the construction of the wiring harness. Metric wiring is commonly designated in square millimeters (e.g., 1 mm²). To the best of my knowledge, Moto Guzzi used 1 mm² wire throughout the wiring harness except for a few instances in which they used 2.5 mm² (e.g., the heavy wires connected to the ignition switch, generator to voltage regulator, regulator to solenoid, etc).

The following table describes a variety of relationships between metric and American Wire Gauge (AWG) wiring. Please note that this table does not equate an AWG size with a metric size. The reason for not doing so is simple: the two sizing standards are not the same. Of course, AWG sized wire is readily available in the United States and is commonly used to replace metric sized wire. I leave it to the reader to study the table and make a thoughtful decision about the correct size of wire to use in a particular application. The data for this table was extracted from SI Metric.

Circular mils
(the area of a circle 11000 in diameter)
Equivalent circular mils
(for metric sizes)
American Wire Gauge size
(AWG)
Metric wire size
mm²
Stranding / wire diameter per strand Approximate overall diameter
inches millimeters inches millimeters

1020

1620
1620

987

1480


1974
1974

20

18
18

0.50

0.75


1.0
1.0
1 / .032
7 / .0121
1 / .039
1 / .0403
7 / .0152
1 / .045
7 / .017
1 / .813
7 / .307
1 / .991
1 / 1.02
7 / .386
1 / 1.14
7 / .432
.032
.036
.039
.040
.046
.045
.051
0.81
0.91
0.99
1.02
1.16
1.14
1.30
2580
2580


4110
4110


2960
2960

16
16


14
14


1.5
1.5

1 / .0508
7 / .0192
1 / .055
7 / .021
1 / .0641
7 / .0242
1 / 1.29
7 / .488
1 / 1.40
7 / 5.33
1 / 1.63
7 / .615
.051
.058
.055
.063
.064
.073
1.29
1.46
1.40
1.60
1.63
1.84


6530
6530

4934
4934


7894
7894


12
12

2.5
2.5


4
4
1 / .071
7 / .027
1 / .0808
7 / .0305
1 / .089
7 / .034
1 / 1.80
7 / .686
1 / 2.05
7 / .775
1 / 2.26
7 / .864
.071
.081
.081
.092
.089
.102
1.80
2.06
2.05
2.32
2.26
2.59
10380
10380


13090
13090


11840
11840

10
10


9
9


6
6

1 / .1019
7 / .0385
1 / .109
7 / .042
1 / .1144
7 / .0432
1 / 2.59
7 / .978
1 / 2.77
7 / 1.07
1 / 2.91
7 / 1.10
.102
.116
.109
.126
.1144
.130
2.59
2.93
2.77
3.21
2.91
3.30
16510
16510


20820
20820


19740
19740

8
8


7
7


10
10

1 / .1285
7 / .0486
1 / .141
7 / .054
1 / .1443
7 / .0545
1 / 3.26
7 / 1.23
1 / 3.58
7 / 1.37
1 / 3.67
7 / 1.38
.128
.146
.141
.162
.144
.164
3.26
3.70
3.58
4.12
3.67
4.15
26240
26240

33090
41740


31580

6
6

5
4


16

1 / .162
7 / .0612
7 / .068
7 / .0688
7 / .0772
1 / 4.11
7 / 1.55
7 / 1.73
7 / 1.75
7 / 1.96
.162
.184
.204
.206
.232
4.11
4.66
5.18
5.24
5.88


52620
66360

49340
49340


69070
69070


3
2

25
25


35
35
7 / .085
19 / .052
7 / .0867
7 / .0974
7 / .100
19 / .061
7 / 2.16
19 / 1.32
7 / 2.20
7 / 2.47
7 / 2.54
19 / 1.55
.255
.260
.260
.292
.300
.305
6.48
6.60
6.61
7.42
7.62
7.75

Wire size/gauge selection for 12 volt circuits

Updated: 2011 Jan 27

Thanks to Steve Odell for sending me this very useful information about how to select the proper gauge of wire. Please use this information in combination with Electricity usage by component and Ohm's law calculations. A note from Steve:

You will see in that chart that you can nearly wire your entire bike with 18 AWG. Many professional wirers always go up one size for a couple of reasons. One is to simply give yourself a safety margin. But the other reason, which I think is even more important, is that 18 AWG can be really hard to terminate. Connectors usually come in a range and 18 would be at the small end of that range so the connector, if not terminated perfectly, can be loose. As you know, a loose connector will cause so much resistance that the 18 AWG wire will act like a much smaller gauge and will heat up at the connector. Going up one size to 16 gives you more meat to grab when you terminate. I only use 18 gauge on stuff like idiot lights in the dash or 85/86 triggers on a relay and places where physical space is the biggest consideration for the wire.

Amperage Length of wire
3 ft5 ft7 ft10 ft15 ft20 ft25 ft
0 to 518181818181818
618181818181818
718181818181818
818181818181616
1018181818161616
1118181818161614
1218181818161614
1518181818141412
1818181616141412
2018181616141210
2218181616121210
2418181616121210
3018161614101010
401816141210108
501614121210108
10012121010664
150101088442
20010886442

Wiring main harness: Civilian Ambassador and Eldorado with Bosch

MG# 12747107

Updated: 2011 Jul 28

Buy this main harness brand new!

Main harness for Ambassador and Eldorado civilian models equipped with…
Main harness for Ambassador and Eldorado civilian models equipped with a Bosch charging system.

Photo courtesy of Gregory Bender.

Main harness for Ambassador and Eldorado civilian models equipped with a Bosch charging system.

Photo courtesy of Gregory Bender.

Direct link to image

This main harness is made up of 16 wires. Wires are housed in 9 black vinyl sheaths of the following sizes:

  • ~6 mm ID × ~480 mm long: wires to starter button (at the starter button end of the wires)
  • ~3 mm ID × ~250 mm long: wire to coil (at the coil end of the wire)
  • ~12 mm ID × ~380 mm long: wires to fuse block (from the main sheath to where they enter the headlight bucket)
  • ~3 mm ID × ~350 mm long: wire to oil pressure switch (at the switch end of the wire)
  • ~6 mm ID × ~280 mm long: wire to neutral indicator switch (at the switch end of the wire). This sheath is slit at 100 mm from the main sheath for companion wires to exit.
  • ~10 mm ID × ~430 mm long: wires to dash (from the main sheath to where they enter the dash)
  • ~8 mm ID × ~220 mm long: wires to the generator (from the main sheath to the generator). This sheath is slit at 130 mm from the main sheath for companion wires to exit.
  • ~6 mm ID × ~180 mm long: wires to the battery positive terminal (the two wires crimped with the lug)
  • ~14 mm ID × ~775 mm long: main sheath. This sheath is slit at 120 mm and 300 mm from the front for companion wires to exit.

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Brown 1 mm² ~1670 mm
  • Insulation is removed and the wire tinned with solder
  • 6.3 mm female spade terminal
Starter button
— to —
Starter relay

Blue/black (straight tracer)

I've seen both blue/black (straight tracer) and blue/black (spiral tracer). My preference is to use blue/black (straight tracer) to distinguish it from the coil functionality.

1 mm² ~1220 mm
  • Insulation is removed and the wire tinned with solder
  • 4 mm male bullet terminal
Starter button
— to —
Fuse panel
Black 1 mm² ~860 mm
  • 3 mm ring terminal
  • 8 mm ring terminal
Headlight bucket
— to —
Frame ground in frame channel
Black 1 mm² ~855 mm
  • Insulation is removed and the wire tinned with solder
  • 6.3 mm female spade terminal
Disribution block
— to —
Horn
Black 1 mm² ~855 mm
  • 4 mm male bullet terminal
  • 6.3 mm female spade terminal
Fuse block
— to —
Horn
Black 1 mm² ~1770 mm
  • 4 mm male bullet terminal
  • Insulation is removed and the wire tinned with solder
Distribution block
— to —
Brake switch
Yellow 1 mm² ~2480 mm
  • 4 mm male bullet terminal
  • 4 mm male bullet terminal
Distribution block
— to —
Tail light

Blue/black (spiral tracer)

I've seen both blue/black (spiral tracer) and blue/black (straight tracer). My preference is to use blue/black (spiral tracer) to distinguish it from the starter functionality.

1 mm² ~1170 mm
  • 4 mm male bullet terminal
  • 6.3 mm female spade terminal
Fuse panel
— to —
Coil positive terminal
Gray 1 mm² ~1000 mm
  • 4 mm male bullet terminal
  • 4 mm male bullet terminal
Oil pressure light
— to —
Oil pressure switch
Red 1 mm² ~910 mm
  • 4 mm male bullet terminal
  • 5 mm ring terminal
Generator light
— to —
Generator
Green 1 mm² ~1700 mm
  • 4 mm male bullet terminal
  • 5 mm ring terminal
Neutral light
— to —
Neutral switch
Red 2.5 mm² ~1660 mm
  • 4 mm male bullet terminal
  • Crimped with starter cable terminal (at battery)
Ignition switch
— to —
Battery positive terminal
White 1 mm² ~1130 mm
  • 5 mm fork terminal
  • 6.3 mm female spade terminal
Generator
— to —
Voltage regulator

Red/white (spiral tracer)
or
Gray/red (straight tracer)

I've seen both colors used on original harnesses.

2.5 mm² ~1170 mm
  • 5 mm ring terminal
  • 9.5 mm female spade terminal
Generator
— to —
Voltage regulator
Red 2.5 mm² ~300 mm
  • 9.5 mm female spade terminal
  • Crimped with starter cable terminal (at battery)
Voltage regulator
— to —
Battery positive terminal
Black 10 mm² ~830 mm
  • Post type lug
  • 8 mm lug terminal
Battery positive terminal
— to —
Starter solenoid

Wiring main harness: Civilian Ambassador and Eldorado with Marelli

MG# 12747102

Updated: 2011 Jul 28

Buy this main harness brand new!

Main harness for Ambassador and Eldorado civilian models equipped with…
Main harness for Ambassador and Eldorado civilian models equipped with a Magneti Marelli charging system. Note: photo is of a Bosch charging system harness, but all else is the same.

Photo courtesy of Gregory Bender.

Main harness for Ambassador and Eldorado civilian models equipped with a Magneti Marelli charging system. Note: photo is of a Bosch charging system harness, but all else is the same.

Photo courtesy of Gregory Bender.

Direct link to image

This main harness is made up of 16 wires. Wires are housed in 9 black vinyl sheaths of the following sizes:

  • ~6 mm ID × ~480 mm long: wires to starter button (at the starter button end of the wires)
  • ~3 mm ID × ~250 mm long: wire to coil (at the coil end of the wire)
  • ~12 mm ID × ~380 mm long: wires to fuse block (from the main sheath to where they enter the headlight bucket)
  • ~3 mm ID × ~350 mm long: wire to oil pressure switch (at the switch end of the wire)
  • ~6 mm ID × ~280 mm long: wire to neutral indicator switch (at the switch end of the wire). This sheath is slit at 100 mm from the main sheath for companion wires to exit.
  • ~10 mm ID × ~430 mm long: wires to dash (from the main sheath to where they enter the dash)
  • ~8 mm ID × ~220 mm long: wires to the generator (from the main sheath to the generator). This sheath is slit at 130 mm from the main sheath for companion wires to exit.
  • ~6 mm ID × ~180 mm long: wires to the battery positive terminal (the two wires crimped with the lug)
  • ~14 mm ID × ~775 mm long: main sheath. This sheath is slit at 120 mm and 300 mm from the front for companion wires to exit.

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Brown 1 mm² ~1670 mm
  • Insulation is removed and the wire tinned with solder
  • 6.3 mm female spade terminal
Starter button
— to —
Starter relay

Blue/black (straight tracer)

I've seen both blue/black (straight tracer) and blue/black (spiral tracer). My preference is to use blue/black (straight tracer) to distinguish it from the coil functionality.

1 mm² ~1220 mm
  • Insulation is removed and the wire tinned with solder
  • 4 mm male bullet terminal
Starter button
— to —
Fuse panel
Black 1 mm² ~860 mm
  • 3 mm ring terminal
  • 8 mm ring terminal
Headlight bucket
— to —
Frame ground in frame channel
Black 1 mm² ~855 mm
  • Insulation is removed and the wire tinned with solder
  • 6.3 mm female spade terminal
Disribution block
— to —
Horn
Black 1 mm² ~855 mm
  • 4 mm male bullet terminal
  • 6.3 mm female spade terminal
Fuse block
— to —
Horn
Black 1 mm² ~1770 mm
  • 4 mm male bullet terminal
  • Insulation is removed and the wire tinned with solder
Distribution block
— to —
Brake switch
Yellow 1 mm² ~2480 mm
  • 4 mm male bullet terminal
  • 4 mm male bullet terminal
Distribution block
— to —
Tail light

Blue/black (spiral tracer)

I've seen both blue/black (spiral tracer) and blue/black (straight tracer). My preference is to use blue/black (spiral tracer) to distinguish it from the starter functionality.

1 mm² ~1170 mm
  • 4 mm male bullet terminal
  • 5 mm ring terminal
Fuse panel
— to —
Coil positive terminal
Gray 1 mm² ~1000 mm
  • 4 mm male bullet terminal
  • 4 mm male bullet terminal
Oil pressure light
— to —
Oil pressure switch
Red 1 mm² ~910 mm
  • 4 mm male bullet terminal
  • 5 mm ring terminal
Generator light
— to —
Generator
Green 1 mm² ~1700 mm
  • 4 mm male bullet terminal
  • 5 mm ring terminal
Neutral light
— to —
Neutral switch
Red 2.5 mm² ~1660 mm
  • 4 mm male bullet terminal
  • Crimped with starter cable terminal (at battery)
Ignition switch
— to —
Battery positive terminal
White 1 mm² ~1130 mm
  • 4 mm ring terminal
  • 6 mm ring terminal
Generator
— to —
Voltage regulator

Red/white (spiral tracer)
or
Gray/red (straight tracer)

I've seen both colors used on original harnesses.

2.5 mm² ~1170 mm
  • 5 mm ring terminal
  • 6 mm ring terminal
Generator
— to —
Voltage regulator
Red 2.5 mm² ~300 mm
  • 6 mm ring terminal
  • Crimped with starter cable terminal (at battery)
Voltage regulator
— to —
Battery positive terminal
Black 10 mm² ~830 mm
  • Post type lug
  • 8 mm lug terminal
Battery positive terminal
— to —
Starter solenoid

Wiring main harness: Civilian V700 with Marelli

MG# 12747100

Updated: 2012 Feb 07

Buy this main harness brand new!

Main harness for civilian V700 models equipped with a Magneti…
Main harness for civilian V700 models equipped with a Magneti Marelli charging system. Note: photo is of a Bosch charging system harness with a starter button, but all else is the same.

Photo courtesy of Gregory Bender.

Main harness for civilian V700 models equipped with a Magneti Marelli charging system. Note: photo is of a Bosch charging system harness with a starter button, but all else is the same.

Photo courtesy of Gregory Bender.

Direct link to image

This main harness is made up of 15 wires. Wires are housed in 8 black vinyl sheaths of the following sizes:

  • ~3 mm ID × ~250 mm long: wire to coil (at the coil end of the wire)
  • ~10 mm ID × ~380 mm long: wires to fuse block (from the main sheath to where they enter the headlight bucket)
  • ~3 mm ID × ~350 mm long: wire to oil pressure switch (at the switch end of the wire)
  • ~6 mm ID × ~280 mm long: wire to neutral indicator switch (at the switch end of the wire). This sheath is slit at 100 mm from the main sheath for companion wires to exit.
  • ~10 mm ID × ~430 mm long: wires to dash (from the main sheath to where they enter the dash)
  • ~8 mm ID × ~220 mm long: wires to the generator (from the main sheath to the generator). This sheath is slit at 130 mm from the main sheath for companion wires to exit.
  • ~6 mm ID × ~180 mm long: wires to the battery positive terminal (the two wires crimped with the lug)
  • ~14 mm ID × ~775 mm long: main sheath. This sheath is slit at 120 mm and 300 mm from the front for companion wires to exit.

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Brown 1 mm²

~2260 mm

Length is a close guess.

  • 4 mm male bullet terminal
  • 5 mm ring terminal
Ignition switch
— to —
Starter solenoid
Black 1 mm² ~860 mm
  • 3 mm ring terminal
  • 8 mm ring terminal
Headlight bucket
— to —
Frame ground in frame channel
Black 1 mm² ~855 mm
  • Insulation is removed and the wire tinned with solder
  • Insulation is removed and the wire tinned with solder
Disribution block
— to —
Horn
Black 1 mm² ~855 mm
  • 4 mm male bullet terminal
  • Insulation is removed and the wire tinned with solder
Fuse block
— to —
Horn
Black 1 mm² ~1770 mm
  • 4 mm male bullet terminal
  • Insulation is removed and the wire tinned with solder
Distribution block
— to —
Brake switch
Yellow 1 mm² ~2480 mm
  • 4 mm male bullet terminal
  • 4 mm male bullet terminal
Distribution block
— to —
Tail light

Blue/black (spiral tracer)

I've seen both blue/black (spiral tracer) and blue/black (straight tracer). My preference is to use blue/black (spiral tracer) to distinguish it from the starter functionality.

1 mm² ~1170 mm
  • 4 mm male bullet terminal
  • 5 mm ring terminal
Fuse panel
— to —
Coil positive terminal
Gray 1 mm² ~1000 mm
  • 4 mm male bullet terminal
  • 4 mm male bullet terminal
Oil pressure light
— to —
Oil pressure switch
Red 1 mm² ~910 mm
  • 4 mm male bullet terminal
  • 5 mm ring terminal
Generator light
— to —
Generator
Green 1 mm² ~1700 mm
  • 4 mm male bullet terminal
  • 5 mm ring terminal
Neutral light
— to —
Neutral switch
Red 2.5 mm² ~1660 mm
  • 4 mm male bullet terminal
  • Crimped with starter cable terminal (at battery)
Ignition switch
— to —
Battery positive terminal
White 1 mm² ~1130 mm
  • 4 mm ring terminal
  • 6 mm ring terminal
Generator
— to —
Voltage regulator

Red/white (spiral tracer)
or
Gray/red (straight tracer)

I've seen both colors used on original harnesses.

2.5 mm² ~1170 mm
  • 5 mm ring terminal
  • 6 mm ring terminal
Generator
— to —
Voltage regulator
Red 2.5 mm² ~300 mm
  • 6 mm ring terminal
  • Crimped with starter cable terminal (at battery)
Voltage regulator
— to —
Battery positive terminal
Black 10 mm² ~830 mm
  • Post type lug
  • 8 mm lug terminal
Battery positive terminal
— to —
Starter solenoid

Wiring main harness: Police with Bosch

MG# 13747144

Updated: 2011 Oct 28

Buy this main harness brand new!

Main harness for police models equipped with a Bosch charging…
Main harness for police models equipped with a Bosch charging system.

Photo courtesy of Gregory Bender.

Main harness for police models equipped with a Bosch charging system.

Photo courtesy of Gregory Bender.

Direct link to image

This main harness is made up of 18 wires. Wires are housed in 9 black vinyl sheaths of the following sizes:

  • ~6 mm ID × ~480 mm long: wires to starter button (at the starter button end of the wires)
  • ~3 mm ID × ~250 mm long: wire to coil (at the coil end of the wire)
  • ~12 mm ID × ~380 mm long: wires to fuse block (from the main sheath to where they enter the headlight bucket)
  • ~3 mm ID × ~350 mm long: wire to oil pressure switch (at the switch end of the wire)
  • ~6 mm ID × ~280 mm long: wire to neutral indicator switch (at the switch end of the wire). This sheath is slit at 100 mm from the main sheath for companion wires to exit.
  • ~10 mm ID × ~430 mm long: wires to dash (from the main sheath to where they enter the dash)
  • ~8 mm ID × ~220 mm long: wires to the generator (from the main sheath to the generator). This sheath is slit at 130 mm from the main sheath for companion wires to exit.
  • ~6 mm ID × ~200 mm long: wires to flasher (from the main sheath to where they connect to the flasher)
  • ~14 mm ID × ~775 mm long: main sheath. This sheath is slit at 120 mm and 300 mm from the front for companion wires to exit.

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Brown 1 mm² ~1670 mm
  • Insulation is removed and the wire tinned with solder
  • 6.3 mm female spade terminal
Starter button
— to —
Starter relay

Blue/black (straight tracer)

I've seen both blue/black (straight tracer) and blue/black (spiral tracer). My preference is to use blue/black (straight tracer) to distinguish it from the coil functionality.

1 mm² ~1220 mm
  • Insulation is removed and the wire tinned with solder
  • 4 mm male bullet terminal
Starter button
— to —
Fuse panel
Black 1 mm² ~860 mm
  • 3 mm ring terminal
  • 8 mm ring terminal
Headlight bucket
— to —
Frame ground in frame channel
Black 1 mm² ~855 mm
  • Insulation is removed and the wire tinned with solder
  • 6.3 mm female spade terminal
Disribution block
— to —
Horn
Black 1 mm² ~855 mm
  • Insulation is removed and the wire tinned with solder
    OR
    4 mm male bullet terminal
  • 6.3 mm female spade terminal

Fuse holder
OR
Fuse block
— to —
Horn

The wiring diagram shows power for the horns coming from the separate fuse holder. However, there remains space on the fuse panel such that power could have come from the fuse block. The police wiring harnesses I've seen connect to the fuse block.

Black 1 mm² ~1770 mm
  • 4 mm male bullet terminal
  • Insulation is removed and the wire tinned with solder
Distribution block
— to —
Brake switch
Yellow 1 mm² ~2480 mm
  • 4 mm male bullet terminal
  • 4 mm male bullet terminal
Distribution block
— to —
Tail light

Blue/black (spiral tracer)

I've seen both blue/black (spiral tracer) and blue/black (straight tracer). My preference is to use blue/black (spiral tracer) to distinguish it from the starter functionality.

1 mm² ~1200 mm
  • 4 mm male bullet terminal
  • Insulation is removed and the wire tinned with solder
Fuse panel
— to —
Kill switch

Blue/black (spiral tracer)

I've seen both blue/black (spiral tracer) and blue/black (straight tracer). My preference is to use blue/black (spiral tracer) to distinguish it from the starter functionality.

1 mm² ~1160 mm
  • Insulation is removed and the wire tinned with solder
  • 6.3 mm female spade terminal
Kill switch
— to —
Coil positive terminal
Gray 1 mm² ~1000 mm
  • 6.3 mm female spade terminal
  • 4 mm male bullet terminal
Oil pressure light
— to —
Oil pressure switch
Red 1 mm² ~910 mm
  • 6.3 mm female spade terminal
  • 5 mm ring terminal
Generator light
— to —
Generator
Green 1 mm² ~1700 mm
  • 6.3 mm female spade terminal
  • 5 mm ring terminal
Neutral light
— to —
Neutral switch
White 1 mm² ~1130 mm
  • 5 mm fork terminal
  • 6.3 mm female spade terminal
Generator
— to —
Voltage regulator

Red/white (spiral tracer)
or
Gray/red (straight tracer)

I've seen both colors used on original harnesses.

2.5 mm² ~1170 mm
  • 5 mm ring terminal
  • 9.5 mm female spade terminal
Generator
— to —
Voltage regulator
Gray/black (spiral tracer) 1 mm² ~1670 mm
  • 4 mm male bullet terminal
  • 6.3 mm female spade terminal
Fuse panel
— to —
Flasher
Purple 1 mm² ~105 mm
  • 4 mm female bullet terminal
  • 6.3 mm female spade terminal (shared with wire below)
Wire from turn signal switch
— to —
Toggle switch on dash
Purple 1 mm² ~105 mm
  • 6.3 mm female spade terminal (shared with wire above)
  • 6.3 mm female spade terminal (shared with wire below)
Toggle switch on dash
— to —
Toggle switch on dash
Purple 1 mm² ~1740 mm
  • 6.3 mm female spade terminal (shared with wire above)
  • 6.3 mm female spade terminal
Toggle switch on dash
— to —
Flasher

Wiring main harness: Police with Magneti Marelli

MG# 13747144

Updated: 2011 Oct 28

Buy this main harness brand new!

Main harness for police models equipped with a Magneti Marelli…
Main harness for police models equipped with a Magneti Marelli charging system.

Photo courtesy of Gregory Bender.

Main harness for police models equipped with a Magneti Marelli charging system.

Photo courtesy of Gregory Bender.

Direct link to image

Main harness for police models equipped with a Magneti Marelli…
Main harness for police models equipped with a Magneti Marelli charging system.

Photo courtesy of Gregory Bender.

Main harness for police models equipped with a Magneti Marelli charging system.

Photo courtesy of Gregory Bender.

Direct link to image

Main harness for police models equipped with a Magneti Marelli…
Main harness for police models equipped with a Magneti Marelli charging system.

Photo courtesy of Gregory Bender.

Main harness for police models equipped with a Magneti Marelli charging system.

Photo courtesy of Gregory Bender.

Direct link to image

Main harness for police models equipped with a Magneti Marelli…
Main harness for police models equipped with a Magneti Marelli charging system.

Photo courtesy of Gregory Bender.

Main harness for police models equipped with a Magneti Marelli charging system.

Photo courtesy of Gregory Bender.

Direct link to image

Main harness for police models equipped with a Magneti Marelli…
Main harness for police models equipped with a Magneti Marelli charging system.

Photo courtesy of Gregory Bender.

Main harness for police models equipped with a Magneti Marelli charging system.

Photo courtesy of Gregory Bender.

Direct link to image

Main harness for police models equipped with a Magneti Marelli…
Main harness for police models equipped with a Magneti Marelli charging system.

Photo courtesy of Gregory Bender.

Main harness for police models equipped with a Magneti Marelli charging system.

Photo courtesy of Gregory Bender.

Direct link to image

This main harness is made up of 18 wires. Wires are housed in 9 black vinyl sheaths of the following sizes:

  • ~6 mm ID × ~480 mm long: wires to starter button (at the starter button end of the wires)
  • ~3 mm ID × ~250 mm long: wire to coil (at the coil end of the wire)
  • ~12 mm ID × ~380 mm long: wires to fuse block (from the main sheath to where they enter the headlight bucket)
  • ~3 mm ID × ~350 mm long: wire to oil pressure switch (at the switch end of the wire)
  • ~6 mm ID × ~280 mm long: wire to neutral indicator switch (at the switch end of the wire). This sheath is slit at 100 mm from the main sheath for companion wires to exit.
  • ~10 mm ID × ~430 mm long: wires to dash (from the main sheath to where they enter the dash)
  • ~8 mm ID × ~220 mm long: wires to the generator (from the main sheath to the generator). This sheath is slit at 130 mm from the main sheath for companion wires to exit.
  • ~6 mm ID × ~200 mm long: wires to flasher (from the main sheath to where they connect to the flasher)
  • ~14 mm ID × ~775 mm long: main sheath. This sheath is slit at 120 mm and 300 mm from the front for companion wires to exit.

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Brown 1 mm² ~1670 mm
  • Insulation is removed and the wire tinned with solder
  • 6.3 mm female spade terminal
Starter button
— to —
Starter relay

Blue/black (straight tracer)

I've seen both blue/black (straight tracer) and blue/black (spiral tracer). My preference is to use blue/black (straight tracer) to distinguish it from the coil functionality.

1 mm² ~1220 mm
  • Insulation is removed and the wire tinned with solder
  • 4 mm male bullet terminal
Starter button
— to —
Fuse panel
Black 1 mm² ~860 mm
  • 3 mm ring terminal
  • 8 mm ring terminal
Headlight bucket
— to —
Frame ground in frame channel
Black 1 mm² ~855 mm
  • Insulation is removed and the wire tinned with solder
  • 6.3 mm female spade terminal
Disribution block
— to —
Horn
Black 1 mm² ~855 mm
  • Insulation is removed and the wire tinned with solder
    OR
    4 mm male bullet terminal
  • 6.3 mm female spade terminal

Fuse holder
OR
Fuse block
— to —
Horn

The wiring diagram shows power for the horns coming from the separate fuse holder. However, there remains space on the fuse panel such that power could have come from the fuse block. The police wiring harnesses I've seen connect to the fuse block.

Black 1 mm² ~1770 mm
  • 4 mm male bullet terminal
  • Insulation is removed and the wire tinned with solder
Distribution block
— to —
Brake switch
Yellow 1 mm² ~2480 mm
  • 4 mm male bullet terminal
  • 4 mm male bullet terminal
Distribution block
— to —
Tail light

Blue/black (spiral tracer)

I've seen both blue/black (spiral tracer) and blue/black (straight tracer). My preference is to use blue/black (spiral tracer) to distinguish it from the starter functionality.

1 mm² ~1200 mm
  • 4 mm male bullet terminal
  • Insulation is removed and the wire tinned with solder
Fuse panel
— to —
Kill switch

Blue/black (spiral tracer)

I've seen both blue/black (spiral tracer) and blue/black (straight tracer). My preference is to use blue/black (spiral tracer) to distinguish it from the starter functionality.

1 mm² ~1160 mm
  • Insulation is removed and the wire tinned with solder
  • 5 mm ring terminal
Kill switch
— to —
Coil positive terminal
Gray 1 mm² ~1000 mm
  • 6.3 mm female spade terminal
  • 4 mm male bullet terminal
Oil pressure light
— to —
Oil pressure switch
Red 1 mm² ~910 mm
  • 6.3 mm female spade terminal
  • 5 mm ring terminal
Generator light
— to —
Generator
Green 1 mm² ~1700 mm
  • 6.3 mm female spade terminal
  • 5 mm ring terminal
Neutral light
— to —
Neutral switch
White 1 mm² ~1130 mm
  • 4 mm rimg terminal
  • 6 mm ring terminal
Generator
— to —
Voltage regulator

Red/white (spiral tracer)
or
Gray/red (straight tracer)

I've seen both colors used on original harnesses.

2.5 mm² ~1170 mm
  • 5 mm ring terminal
  • 6 mm ring terminal
Generator
— to —
Voltage regulator
Gray/black (spiral tracer) 1 mm² ~1670 mm
  • 4 mm male bullet terminal
  • 6.3 mm female spade terminal
Fuse panel
— to —
Flasher
Purple 1 mm² ~105 mm
  • 4 mm female bullet terminal
  • 6.3 mm female spade terminal (shared with wire below)
Wire from turn signal switch
— to —
Toggle switch on dash
Purple 1 mm² ~105 mm
  • 6.3 mm female spade terminal (shared with wire above)
  • 6.3 mm female spade terminal (shared with wire below)
Toggle switch on dash
— to —
Toggle switch on dash
Purple 1 mm² ~1740 mm
  • 6.3 mm female spade terminal (shared with wire above)
  • 6.3 mm female spade terminal
Toggle switch on dash
— to —
Flasher

Wiring sub-harness: (all models) battery ground

MG# 12747900

Updated: 2011 Apr 26

Buy this sub-harness brand new!

This sub-harness connects the negative terminal on the battery to the ground point on the frame.

Sub-harness connecting the negative terminal on the battery to the…
Sub-harness connecting the negative terminal on the battery to the ground point on the frame.

Photo courtesy of Gregory Bender.

Sub-harness connecting the negative terminal on the battery to the ground point on the frame.

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 1 wire. The wire is not sheathed.

The wire has the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Black 10 mm² ~300 mm
  • Post type lug
  • 10 mm lug terminal
Negative terminal on the battery
— to —
Ground point on the frame

Wiring sub-harness: (all models) brake light

MG# 12747500 MG# 12747501

Updated: 2011 Aug 21

Buy this sub-harness brand new!

This sub-harness connects the rear brake light switch to the brake light.

Sub-harness connecting the rear brake light switch to the brake…
Sub-harness connecting the rear brake light switch to the brake light.

Photo courtesy of Gregory Bender.

Sub-harness connecting the rear brake light switch to the brake light.

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 1 wire. The wire is not sheathed.

The wire has the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Black 1 mm²

~1100 mm

  • Insulation is removed and the wire tinned with solder
  • 4 mm male bullet terminal
Rear brake light switch
— to —
Brake light

Wiring sub-harness: (all models) coil to distributor

Updated: 2011 Nov 15

Buy this sub-harness brand new!

This sub-harness connects the points/condensor post on the distributor to the negative terminal on the coil.

Sub-harness connecting the points/condensor post on the distributor to the…
Sub-harness connecting the points/condensor post on the distributor to the negative terminal on the coil.

Photo courtesy of Gregory Bender.

Sub-harness connecting the points/condensor post on the distributor to the negative terminal on the coil.

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 1 wire. The wire is housed in a black vinyl sheath of the following size:

  • ~3 mm ID × ~140 mm long

The wire has the following color, size, length, and terminals:

Models equipped with Magneti Marelli coils

MG# 12719300
Color Size Length
(including the length of the terminals)
Terminals Routing
Black 1 mm² ~225 mm
  • 5 mm ring terminal
  • 5 mm ring terminal
Negative terminal on the coil
— to —
Points/condensor post on the distributor

Models equipped with Bosch coils

MG# 12719305
Color Size Length
(including the length of the terminals)
Terminals Routing
Black 1 mm² ~225 mm
  • 6.3 mm female spade terminal
  • 5 mm ring terminal
Negative terminal on the coil
— to —
Points/condensor post on the distributor

Wiring sub-harness: (all models) handlebar switch - left

MG# 12747320

Updated: 2012 Feb 17

Buy this sub-harness brand new!

This sub-harness connects the left handlebar switch (lights/horn) to the fuse block and distribution panel.

Sub-harness connecting the left handlebar switch (lights/horn) to the fuse…
Sub-harness connecting the left handlebar switch (lights/horn) to the fuse block and distribution panel.

Photo courtesy of Gregory Bender.

Sub-harness connecting the left handlebar switch (lights/horn) to the fuse block and distribution panel.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the left handlebar switch (lights/horn) to the fuse…
Sub-harness connecting the left handlebar switch (lights/horn) to the fuse block and distribution panel.

Photo courtesy of Gregory Bender.

Sub-harness connecting the left handlebar switch (lights/horn) to the fuse block and distribution panel.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the left handlebar switch (lights/horn) to the fuse…
Sub-harness connecting the left handlebar switch (lights/horn) to the fuse block and distribution panel.

Photo courtesy of Gregory Bender.

Sub-harness connecting the left handlebar switch (lights/horn) to the fuse block and distribution panel.

Photo courtesy of Gregory Bender.

Direct link to image

Close up view of wire connections on the bottom of…
Close up view of wire connections on the bottom of the left handlebar switch.

Photo courtesy of Gregory Bender.

Close up view of wire connections on the bottom of the left handlebar switch.

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 5 wires. Wires are housed in a single black vinyl sheath of the following size:

  • ~8 mm ID × ~580 mm long (civilian handlebars) This length was extrapolated by comparing the length the run on police handlebars with the length of the run on civilian handlebars.
  • ~8 mm ID × ~740 mm long (police handlebars)

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Green 1 mm²

~735 mm
This value was extrapolated by comparing the length the run on police handlebars with the length of the run on civilian handlebars.

~895 mm
(Police handlebars)

  • Soldered to handlebar switch
  • 4 mm male bullet terminal
Handlebar switch
— to —
Distribution block
Green/black (spiral tracer) 1 mm²

~735 mm
This value was extrapolated by comparing the length the run on police handlebars with the length of the run on civilian handlebars.

~895 mm
(Police handlebars)

  • Soldered to handlebar switch
  • 4 mm male bullet terminal
Handlebar switch
— to —
Distribution block
Brown 1 mm²

~735 mm
This value was extrapolated by comparing the length the run on police handlebars with the length of the run on civilian handlebars.

~895 mm
(Police handlebars)

  • Soldered to handlebar switch
  • 4 mm male bullet terminal
Handlebar switch
— to —
Fuse block
Gray/red (spiral tracer) 1 mm²

~735 mm
This value was extrapolated by comparing the length the run on police handlebars with the length of the run on civilian handlebars.

~895 mm
(Police handlebars)

  • Soldered to handlebar switch
  • 4 mm male bullet terminal
Handlebar switch
— to —
Distribution block
Black 1 mm²

~760 mm
This value was extrapolated by comparing the length the run on police handlebars with the length of the run on civilian handlebars.

~920 mm
(Police handlebars)

  • Soldered to handlebar switch
  • Insulation is removed and the wire tinned with solder
Handlebar switch
— to —
Distribution block

Wiring sub-harness: (all models) headlight

MG# 12747420

Updated: 2011 Oct 07

Buy this sub-harness brand new!

This sub-harness connects the distribution panel to the headlight.

Sub-harness connecting the distribution panel to the headlight.Gregory  …
Sub-harness connecting the distribution panel to the headlight.

Photo courtesy of Gregory Bender.

Sub-harness connecting the distribution panel to the headlight.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the distribution panel to the headlight.Gregory  …
Sub-harness connecting the distribution panel to the headlight.

Photo courtesy of Gregory Bender.

Sub-harness connecting the distribution panel to the headlight.

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 3 wires. Wires are housed in a single black vinyl sheath of the following size:

  • ~6 mm ID × ~90 mm long

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Green 1 mm²

~180 mm

  • 4 mm male bullet terminal
  • 7.92 mm female spade terminal, flag style to fit within connector housing
Distribution block
— to —
Headlight
Green/black (spiral tracer) 1 mm²

~180 mm

  • 4 mm male bullet terminal
  • 7.92 mm female spade terminal, flag style to fit within connector housing
Distribution block
— to —
Headlight
Black 1 mm²

~210 mm

  • 3 mm ring terminal
  • 7.92 mm female spade terminal, flag style to fit within connector housing
Distribution block
— to —
Headlight

Wiring sub-harness: (all models) starter relay

Updated: 2012 Feb 10

Buy this sub-harness brand new!

This sub-harness connects the relay for the starter solenoid.

This sub-harness is made up of 3 wires. Two of the wires are housed in a single black vinyl sheath of the following size:

  • ~6 mm ID × ~310 mm long: two wires running from the relay to the starter solenoid and neutral switch

The individual wires have the following color, size, length, and terminals:

Models equipped with Magneti Marelli starters

MG# 12732605
Sub-harness connecting the starter relay (Magneti Marelli starter and charging…
Sub-harness connecting the starter relay (Magneti Marelli starter and charging system).

Photo courtesy of Gregory Bender.

Sub-harness connecting the starter relay (Magneti Marelli starter and charging system).

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connected to the starter relay (Magneti Marelli starter and…
Sub-harness connected to the starter relay (Magneti Marelli starter and charging system).

Photo courtesy of Gregory Bender.

Sub-harness connected to the starter relay (Magneti Marelli starter and charging system).

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connected to the starter relay (Magneti Marelli starter and…
Sub-harness connected to the starter relay (Magneti Marelli starter and charging system).

Photo courtesy of Gregory Bender.

Sub-harness connected to the starter relay (Magneti Marelli starter and charging system).

Photo courtesy of Gregory Bender.

Direct link to image

Color Size Length
(including the length of the terminals)
Terminals Routing
Red 2.5 mm² ~225 mm
  • 6 mm ring terminal
  • 6.3 mm female spade terminal
Terminal 30/B+ on the voltage regulator
— to —
Terminal 30 on the relay
Red 2.5 mm² ~590 mm
  • 6.3 mm female spade terminal
  • 5 mm ring terminal
Terminal 87 on the relay
— to —
Starter solenoid
Black 1 mm² ~560 mm

This length is a close guess as I do not have an original uncut harness.

  • 6.3 mm female spade terminal
  • 5 mm ring terminal
Terminal 85 on the relay
— to —
Neutral switch

Models equipped with Bosch starters

MG# 12732705
Sub-harness connected to the starter relay (Bosch starter and charging…
Sub-harness connected to the starter relay (Bosch starter and charging system).

Photo courtesy of Gregory Bender.

Sub-harness connected to the starter relay (Bosch starter and charging system).

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the voltage regulator to the starter relay (Bosch…
Sub-harness connecting the voltage regulator to the starter relay (Bosch starter and charging system).

Photo courtesy of Gregory Bender.

Sub-harness connecting the voltage regulator to the starter relay (Bosch starter and charging system).

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the starter relay to the starter solenoid and…
Sub-harness connecting the starter relay to the starter solenoid and neutral switch (Bosch starter and charging system).

Photo courtesy of Gregory Bender.

Sub-harness connecting the starter relay to the starter solenoid and neutral switch (Bosch starter and charging system).

Photo courtesy of Gregory Bender.

Direct link to image

Color Size Length
(including the length of the terminals)
Terminals Routing
Red 2.5 mm² ~300 mm
  • 9.5 mm female spade terminal
  • 6.3 mm female spade terminal
Terminal 51B on the voltage regulator
— to —
Terminal 30 on the relay
Red 2.5 mm² ~590 mm
  • 6.3 mm female spade terminal
  • 6.3 mm female spade terminal
Terminal 87 on the relay
— to —
Starter solenoid
Black 1 mm² ~560 mm

This length is a close guess as I do not have an original uncut harness.

  • 6.3 mm female spade terminal
  • 5 mm ring terminal
Terminal 85 on the relay
— to —
Neutral switch

Wiring sub-harness: (all models) tail light

Updated: 2011 Oct 07

Buy this sub-harness brand new!

This sub-harness connects the tail light bulb to the main harness.

Sub-harness connecting the tail light bulb to the main harness.Gregory…
Sub-harness connecting the tail light bulb to the main harness.

Photo courtesy of Gregory Bender.

Sub-harness connecting the tail light bulb to the main harness.

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 2 wires. The wires are not sheathed.

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Black 1 mm²

~120 mm

  • 4 mm female bullet terminal
  • light socket terminal
Brake light sub-harness
— to —
Light socket
Yellow 1 mm²

~120 mm

  • 4 mm female bullet terminal
  • light socket terminal
Main harness
— to —
Light socket

Wiring sub-harness: (all models) voltage regulator ground

MG# 12747700

Updated: 2011 Apr 26

Buy this sub-harness brand new!

This sub-harness connects the voltage regulator to the top mounting bolt on the right tool box. This sub-harness is identical for models using either Magneti Marelli or Bosch voltage regulators.

Sub-harness connecting the voltage regulator to the top mounting bolt…
Sub-harness connecting the voltage regulator to the top mounting bolt on the right tool box.

Photo courtesy of Gregory Bender.

Sub-harness connecting the voltage regulator to the top mounting bolt on the right tool box.

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 1 wire. The wire is not sheathed.

The wire has the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Black 1 mm²

~295 mm

  • 5 mm ring terminal
  • 6 mm ring terminal
Ground terminal on voltage regulator
— to —
Top mounting bolt on the right tool box

Wiring sub-harness: (civilian) dash to fuse block

MG# 12747200

Updated: 2011 Apr 21

Buy this sub-harness brand new!

This sub-harness connects the dash to the fuse block and distribution panel.

Sub-harness connecting the dash to the fuse block and distribution…
Sub-harness connecting the dash to the fuse block and distribution panel.

Photo courtesy of Gregory Bender.

Sub-harness connecting the dash to the fuse block and distribution panel.

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 5 wires. Wires are housed in a single black vinyl sheath of the following size:

  • ~10 mm ID × ~430 mm long

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
White 1 mm² ~705 mm
  • 4 mm male bullet terminal
  • 4 mm male bullet terminal
Distribution block
— to —
Speedometer and tachometer illumination lights
White/black (straight tracer) 1 mm² ~705 mm
  • 4 mm male bullet terminal
  • 4 mm male bullet terminal
Fuse block
— to —
“Neutral” , “generator” , “oil pressure” indicator lights
Yellow/black (straight tracer) 1 mm² ~705 mm
  • 4 mm male bullet terminal
  • 4 mm male bullet terminal
Distribution block
— to —
“Lights” indicator light
Brown 1 mm² ~705 mm
  • 4 mm male bullet terminal
  • 4 mm male bullet terminal
Fuse block
— to —
Ignition switch
Red 2.5 mm² ~705 mm
  • 4 mm male bullet terminal
  • 4 mm male bullet terminal
Fuse block
— to —
Ignition switch

Wiring sub-harness: (civilian turn signals) extensions

MG# 12750705 MG# 12750805

Updated: 2011 Apr 11

Buy this sub-harness brand new!

This sub-harness connects the front turn signals to the “Y” splitter. Originally, the front turn signals had sufficiently long pigtails which precluded the need for a separate sub-harness. If your front turn signals still have those long pigtails, you are fortunate.

This sub-harness is made up of 2 wires. Wires are housed in 2 black vinyl sheaths of the following sizes:

  • ~4.5 mm ID × ~410 mm long: yellow/black (spiral tracer)
  • ~4.5 mm ID × ~410 mm long: white/black (spiral tracer)

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Yellow/black (spiral tracer) 1 mm² ~500 mm

This length is more than ample for most front turn signals.

  • Female spade terminal
  • Butt connector
“Y” splitter
— to —
Left front turn signal

Yellow

The wiring diagram in the workshop manual specifies yellow. However, the several original harnesses I've examined have used white/black (spiral tracer). My personal preference is to use white/black (spiral tracer).

1 mm² ~500 mm

This length is more than ample for most front turn signals.

  • Female spade terminal
  • Butt connector
“Y” splitter
— to —
Right front turn signal

Wiring sub-harness: (civilian turn signals) handlebar switch

MG# 12750300

Updated: 2011 Apr 11

Buy this sub-harness brand new!

This sub-harness connects the right handlebar switch (turn signals) to the turn signal sub-harness. This sub-harness is only used on models equipped with turn signals.

Sub-harness connecting the right handlebar switch (turn signals) to the…
Sub-harness connecting the right handlebar switch (turn signals) to the turn signal sub-harness.

Photo courtesy of Gregory Bender.

Sub-harness connecting the right handlebar switch (turn signals) to the turn signal sub-harness.

Photo courtesy of Gregory Bender.

Direct link to image

Close up view of wire connections on the bottom of…
Close up view of wire connections on the bottom of the right handlebar switch.

Photo courtesy of Gregory Bender.

Close up view of wire connections on the bottom of the right handlebar switch.

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 3 wires. Wires are housed in 1 black vinyl sheath of the following size:

  • ~6 mm ID × ~375 mm long: all three wires (civilian handlebars)
  • ~6 mm ID × ~535 mm long: all three wires (police handlebars)

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Violet 1 mm²

~570 mm
(Civilian handlebars)
This value was extrapolated by comparing the length the run on police handlebars with the length of the run on civilian handlebars.

~730 mm
(Police handlebars)

  • Soldered to handlebar switch
  • 4 mm male bullet terminal
Handlebar switch
— to —
Turn signal sub-harness

Yellow

The wiring diagram in the workshop manual specifies yellow. However, the several original harnesses I've examined have used white/gray (spiral tracer). My personal preference is to use white/black (spiral tracer).

1 mm²

~585 mm
(Civilian handlebars)
This value was extrapolated by comparing the length the run on police handlebars with the length of the run on civilian handlebars.

~745 mm
(Police handlebars)

  • Soldered to handlebar switch
  • Female spade terminal
Handlebar switch
— to —
“Y” splitter

Yellow/black (spiral tracer)

The wiring diagram in the workshop manual specifies yellow/black (spiral tracer). However, the several original harnesses I've examined have used yellow/gray (spiral tracer). My personal preference is to use yellow/black (spiral tracer).

1 mm²

~585 mm
(Civilian handlebars)
This value was extrapolated by comparing the length the run on police handlebars with the length of the run on civilian handlebars.

~745 mm
(Police handlebars)

  • Soldered to handlebar switch
  • Female spade terminal
Handlebar switch
— to —
“Y” splitter

Wiring sub-harness: (civilian turn signals) turn signals

MG# 12748600

Updated: 2011 Apr 11

Buy this sub-harness brand new!

This sub-harness connects the fuse block and distribution panel to the right handlebar switch sub-harness (turn signals) and the subsequent wiring to the individual turn signals. This sub-harness is only used on models equipped with turn signals.

Sub-harness connecting the fuse block and distribution panel to the…
Sub-harness connecting the fuse block and distribution panel to the right handlebar switch sub-harness (turn signals) and the subsequent wiring to the individual turn signals (two mostly complete harnesses are shown in this photo).

Photo courtesy of Gregory Bender.

Sub-harness connecting the fuse block and distribution panel to the right handlebar switch sub-harness (turn signals) and the subsequent wiring to the individual turn signals (two mostly complete harnesses are shown in this photo).

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the fuse block and distribution panel to the…
Sub-harness connecting the fuse block and distribution panel to the right handlebar switch sub-harness (turn signals) and the subsequent wiring to the individual turn signals.

Photo courtesy of Gregory Bender.

Sub-harness connecting the fuse block and distribution panel to the right handlebar switch sub-harness (turn signals) and the subsequent wiring to the individual turn signals.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the fuse block and distribution panel to the…
Sub-harness connecting the fuse block and distribution panel to the right handlebar switch sub-harness (turn signals) and the subsequent wiring to the individual turn signals.

Photo courtesy of Gregory Bender.

Sub-harness connecting the fuse block and distribution panel to the right handlebar switch sub-harness (turn signals) and the subsequent wiring to the individual turn signals.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the fuse block and distribution panel to the…
Sub-harness connecting the fuse block and distribution panel to the right handlebar switch sub-harness (turn signals) and the subsequent wiring to the individual turn signals.

Photo courtesy of Gregory Bender.

Sub-harness connecting the fuse block and distribution panel to the right handlebar switch sub-harness (turn signals) and the subsequent wiring to the individual turn signals.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the fuse block and distribution panel to the…
Sub-harness connecting the fuse block and distribution panel to the right handlebar switch sub-harness (turn signals) and the subsequent wiring to the individual turn signals.

Photo courtesy of Gregory Bender.

Sub-harness connecting the fuse block and distribution panel to the right handlebar switch sub-harness (turn signals) and the subsequent wiring to the individual turn signals.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the fuse block and distribution panel to the…
Sub-harness connecting the fuse block and distribution panel to the right handlebar switch sub-harness (turn signals) and the subsequent wiring to the individual turn signals.

Photo courtesy of Gregory Bender.

Sub-harness connecting the fuse block and distribution panel to the right handlebar switch sub-harness (turn signals) and the subsequent wiring to the individual turn signals.

Photo courtesy of Gregory Bender.

Direct link to image

Note: This sub-harness does not include the wires that connect the “Y” splitter to the front turn signals. Originally, the front turn signals had sufficiently long wires to directly connect to the “Y” splitter. Hence, no need for those wires in this sub-harness.

This sub-harness is made up of 4 wires. Wires are housed in 3 black vinyl sheaths of the following sizes:

  • ~3 mm ID × ~430 mm long: gray/black (spiral tracer) at the fuse block end
  • ~6 mm ID × ~210 mm long: gray/black (spiral tracer) and violet wire at the flasher end
  • ~8 mm ID × ~870 mm long: gray/black (spiral tracer), violet, white/black (spiral tracer), and yellow/black (spiral tracer)

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Gray/black (spiral tracer) 1 mm² ~1600 mm
  • 4 mm male bullet terminal
  • Insulated female spade terminal
Fuse block
— to —
Flasher
Violet 1 mm² ~1220 mm
  • 4 mm female bullet terminal
  • Insulated female spade terminal
Turn signal sub-harness
— to —
Flasher

Yellow

The wiring diagram in the workshop manual specifies yellow. However, the several original harnesses I've examined have used white/black (spiral tracer). My personal preference is to use white/black (spiral tracer).

1 mm² ~1920 mm

This length is a guess as I do not have an original, uncut wire.

  • Female spade terminal
  • 4 mm male bullet terminal
“Y” splitter
— to —
Right rear turn signal
Yellow/black (spiral tracer) 1 mm² ~1920 mm

This length is a guess as I do not have an original, uncut wire.

  • Female spade terminal
  • 4 mm male bullet terminal
“Y” splitter
— to —
Left rear turn signal

Wiring sub-harness: (dual gauge dash) distributor to tach EARLY

MG# 13767700

Updated: 2011 Oct 06

Buy this sub-harness brand new!

This sub-harness connects the points/condensor post on the distributor to the negative terminal on the tachometer. This sub-harness is only used on early models equipped with a dual gauge dash.

This sub-harness is made up of 2 wires. The wires are housed in a black vinyl sheath of the following size:

  • ~6 mm ID × ~750 mm long

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Black 1 mm² ~875 mm
  • 6.3 mm female spade terminal
  • 6.3 mm female spade terminal
Negative terminal on the tachometer
— to —
Negative terminal on the coil
Black 1 mm² ~875 mm
  • 6.3 mm female spade terminal
  • 6.3 mm female spade terminal
Positive terminal on the tachometer
— to —
Postive terminal on the coil

Wiring sub-harness: (dual gauge dash) distributor to tach LATE

MG# 13767701

Updated: 2012 Feb 17

Buy this sub-harness brand new!

This sub-harness connects the points/condensor post on the distributor to the negative terminal on the tachometer. This sub-harness is only used on late models equipped with a dual gauge dash.

Sub-harness connecting the points/condensor post on the distributor to the…
Sub-harness connecting the points/condensor post on the distributor to the negative terminal on the tachometer (dual gauge dash only).

Photo courtesy of Gregory Bender.

Sub-harness connecting the points/condensor post on the distributor to the negative terminal on the tachometer (dual gauge dash only).

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 1 wire. The wire is housed in a black vinyl sheath of the following size:

  • ~3 mm ID × ~800 mm long

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Black 1 mm² ~875 mm
  • 6.3 mm female spade terminal
  • 5 mm ring terminal
Negative terminal on the tachometer
— to —
Points/condensor post on the distributor

Wiring sub-harness: (dual gauge dash) generator light

MG# 13761300

Updated: 2011 Mar 10

Buy this sub-harness brand new!

This sub-harness connects the “generator” indicator light to the grounding circuit on the main harness. This sub-harness is only used on models equipped with a dual gauge dash.

Sub-harness connecting the generator indicator light to the grounding circuit…
Sub-harness connecting the “generator” indicator light to the grounding circuit on the main harness (dual gauge dash only). Terminal with blue insulation is not original.

Photo courtesy of Gregory Bender.

Sub-harness connecting the “generator” indicator light to the grounding circuit on the main harness (dual gauge dash only). Terminal with blue insulation is not original.

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 1 wire. The wire is not sheathed.

The wire has the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Red 1 mm² ~120 mm
  • 4 mm female bullet terminal
  • 6.3 mm female spade terminal
Red wire on the main wiring harness
— to —
Generator indicator light

Wiring sub-harness: (dual gauge dash) illumination interconnect

MG# 13761400

Updated: 2011 Feb 23

Buy this sub-harness brand new!

This sub-harness interconnects the tachometer and speedometer illumination lights. This sub-harness is only used on models equipped with a dual gauge dash.

Sub-harness interconnecting the tachometer and speedometer illumination lights (dual gauge…
Sub-harness interconnecting the tachometer and speedometer illumination lights (dual gauge dash only).

Photo courtesy of Gregory Bender.

Sub-harness interconnecting the tachometer and speedometer illumination lights (dual gauge dash only).

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 2 wires. Both wires are connected to one another and are not sheathed.

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
White 1 mm² ~117 mm
  • 4 mm female bullet terminal
  • 4 mm female bullet terminal (shared with wire below)
Tachometer illumination light
— to —
White wire from the sub-harness connecting the dash to the fuse block and distribution panel
White 1 mm² ~117 mm
  • 4 mm female bullet terminal (shared with wire above)
  • 4 mm female bullet terminal
White wire from the sub-harness connecting the dash to the fuse block and distribution panel
— to —
Speedometer illumination light

Wiring sub-harness: (dual gauge dash) indicator light EARLY

MG# 13761000

Updated: 2011 Aug 26

Buy this sub-harness brand new!

This sub-harness interconnects the “neutral” , “generator” , and “oil pressure” indicator lights. This sub-harness is used on early models equipped with dual gauge dashes and on police models.

Sub-harness interconnecting the generator, oil pressure, and neutral indicator lights…
Sub-harness interconnecting the “generator” , “oil pressure” , and “neutral” indicator lights (early dual gauge dash and all police models).

Photo courtesy of Gregory Bender.

Sub-harness interconnecting the “generator” , “oil pressure” , and “neutral” indicator lights (early dual gauge dash and all police models).

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness interconnecting the generator, oil pressure, and neutral indicator lights…
Sub-harness interconnecting the “generator” , “oil pressure” , and “neutral” indicator lights (early dual gauge dash and all police models).

Photo courtesy of Gregory Bender.

Sub-harness interconnecting the “generator” , “oil pressure” , and “neutral” indicator lights (early dual gauge dash and all police models).

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 3 wires. All 3 wires are connected to one another and are not sheathed.

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing

White/black (straight tracer)

I've seen both white/black (straight tracer) and white/black (spiral tracer). My preference is to use white/black (straight tracer) to distinguish it from the turn signal functionality.

1 mm² ~125 mm
  • 4 mm female bullet terminal
  • 6.3 mm female spade terminal (shared with wire below)
White/black (spiral tracer) from the sub-harness connecting the dash to the fuse block and distribution panel
— to —
Generator indicator light

White/black (straight tracer)

I've seen both white/black (straight tracer) and white/black (spiral tracer). My preference is to use white/black (straight tracer) to distinguish it from the turn signal functionality.

1 mm² ~125 mm
  • 6.3 mm female spade terminal (shared with wire above)
  • 6.3 mm female spade terminal (shared with wire below)
Generator indicator light
— to —
Oil pressure indicator light

White/black (straight tracer)

I've seen both white/black (straight tracer) and white/black (spiral tracer). My preference is to use white/black (straight tracer) to distinguish it from the turn signal functionality.

1 mm² ~125 mm
  • 6.3 mm female spade terminal (shared with wire above)
  • 6.3 mm female spade terminal
Oil pressure indicator light
— to —
Neutral indicator light

Wiring sub-harness: (dual gauge dash) indicator light LATE

MG# 13761001

Updated: 2011 Aug 26

Buy this sub-harness brand new!

This sub-harness interconnects the “neutral” , “generator” , “oil pressure” indicator lights, and the tachometer positive terminal. This sub-harness is used on later models equipped with a dual gauge dash.

Sub-harness interconnecting the generator, oil pressure, neutral indicator lights, and…
Sub-harness interconnecting the “generator” , “oil pressure” , “neutral” indicator lights, and the tachometer positive terminal (dual gauge dash only).

Photo courtesy of Gregory Bender.

Sub-harness interconnecting the “generator” , “oil pressure” , “neutral” indicator lights, and the tachometer positive terminal (dual gauge dash only).

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 4 wires. All 4 wires are connected to one another and are not sheathed.

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
White/black (straight tracer) 1 mm² ~125 mm
  • 4 mm female bullet terminal
  • 6.3 mm female spade terminal (shared with wire below)
White/black (straight tracer) from the sub-harness connecting the dash to the fuse block and distribution panel
— to —
Generator indicator light
White/black (straight tracer) 1 mm² ~125 mm
  • 6.3 mm female spade terminal (shared with wire above)
  • 6.3 mm female spade terminal (shared with wire below)
Generator indicator light
— to —
Oil pressure indicator light
White/black (straight tracer) 1 mm² ~125 mm
  • 6.3 mm female spade terminal (shared with wire above)
  • 6.3 mm female spade terminal (shared with wire below)
Oil pressure indicator light
— to —
Neutral indicator light
Blue 1 mm² ~170 mm
  • 6.3 mm female spade terminal (shared with wire above)
  • 6.3 mm female spade terminal
Neutral indicator light
— to —
Tachometer positive terminal

Wiring sub-harness: (dual gauge dash) neutral light

MG# 13761100

Updated: 2011 Feb 23

Buy this sub-harness brand new!

This sub-harness connects the “neutral” indicator light to the grounding circuit on the main harness. This sub-harness is only used on models equipped with a dual gauge dash.

Sub-harness connecting the neutral indicator light to the grounding circuit…
Sub-harness connecting the “neutral” indicator light to the grounding circuit on the main harness (dual gauge dash only).

Photo courtesy of Gregory Bender.

Sub-harness connecting the “neutral” indicator light to the grounding circuit on the main harness (dual gauge dash only).

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 1 wire. The wire is not sheathed.

The wire has the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Green 1 mm² ~120 mm
  • 4 mm female bullet terminal
  • 6.3 mm female spade terminal
Green wire on the main wiring harness
— to —
Neutral indicator light

Wiring sub-harness: (dual gauge dash) oil pressure light

MG# 13761200

Updated: 2011 Feb 23

Buy this sub-harness brand new!

This sub-harness connects the “oil pressure” indicator light to the grounding circuit on the main harness. This sub-harness is only used on models equipped with a dual gauge dash.

Sub-harness connecting the oil pressure indicator light to the grounding…
Sub-harness connecting the “oil pressure” indicator light to the grounding circuit on the main harness (dual gauge dash only).

Photo courtesy of Gregory Bender.

Sub-harness connecting the “oil pressure” indicator light to the grounding circuit on the main harness (dual gauge dash only).

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 1 wire. The wire is not sheathed.

The wire has the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Gray 1 mm² ~120 mm
  • 4 mm female bullet terminal
  • 6.3 mm female spade terminal
Gray wire on the main wiring harness
— to —
Oil pressure indicator light

Wiring sub-harness: (dual gauge dash) tachometer ground

MG# 13767300

Updated: 2011 Feb 23

Buy this sub-harness brand new!

This sub-harness connects the tachometer body to the top triple tree plate. This sub-harness is only used on models equipped with a dual gauge dash.

Sub-harness connecting the tachometer body to the top triple tree…
Sub-harness connecting the tachometer body to the top triple tree plate (dual gauge dash only).

Photo courtesy of Gregory Bender.

Sub-harness connecting the tachometer body to the top triple tree plate (dual gauge dash only).

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 1 wire. The wire is not sheathed.

The wire has the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Black 1 mm²

~230 mm

This length is a guess as I do not have an original wire that has not been cut.

  • 3 mm ring terminal
  • 6 mm ring terminal
3 mm stud on the body of the tachometer
— to —
Left open threaded hole on the top triple tree plate

Wiring sub-harness: (front brake switch) front brake switch

MG# 13748920

Updated: 2011 Feb 28

Buy this sub-harness brand new!

This sub-harness connects the front brake light switch to the rear brake light switch. This sub-harness is only used on models equipped with a front brake light switch.

This sub-harness is made up of 2 wires fused together as is typical with lamp cord. The wires are not sheathed.

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Black 1 mm²

1450 mm

This length is a very close estimate as my original wire has been cut at the very end.

  • Insulated female spade terminal
  • Insulation is removed and the wire tinned with solder
Front brake light switch
— to —
Rear brake light switch
Black 1 mm²

1450 mm

This length is a very close estimate as my original wire has been cut at the very end.

  • Insulated female spade terminal
  • Insulation is removed and the wire tinned with solder
Front brake light switch
— to —
Rear brake light switch

Wiring sub-harness: (police) dash to fuse block

MG# 13747241

Updated: 2011 Jul 27

Buy this sub-harness brand new!

This sub-harness connects the dash to the fuse block and distribution panel. This sub-harness is only used on police models.

Sub-harness connecting the dash to the fuse block and distribution…
Sub-harness connecting the dash to the fuse block and distribution panel.

Photo courtesy of Gregory Bender.

Sub-harness connecting the dash to the fuse block and distribution panel.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the dash to the fuse block and distribution…
Sub-harness connecting the dash to the fuse block and distribution panel.

Photo courtesy of Gregory Bender.

Sub-harness connecting the dash to the fuse block and distribution panel.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the dash to the fuse block and distribution…
Sub-harness connecting the dash to the fuse block and distribution panel.

Photo courtesy of Gregory Bender.

Sub-harness connecting the dash to the fuse block and distribution panel.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the dash to the fuse block and distribution…
Sub-harness connecting the dash to the fuse block and distribution panel.

Photo courtesy of Gregory Bender.

Sub-harness connecting the dash to the fuse block and distribution panel.

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 3 wires. Wires are housed in a single black vinyl sheath of the following size:

  • ~8 mm ID × ~450 mm long

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
White 1 mm² ~710 mm
  • 4 mm male bullet terminal
  • 4 mm male bullet terminal
Distribution block
— to —
Speedometer illumination light

White/black (straight tracer)

I've seen both white/black (straight tracer) and white/black (spiral tracer). My preference is to use white/black (straight tracer) to distinguish it from the turn signal functionality.

1 mm² ~720 mm
  • 4 mm male bullet terminal
  • 4 mm male bullet terminal
Fuse block
— to —
“Neutral” , “generator” , “oil pressure” indicator lights

Yellow/black (straight tracer)

I've seen both yellow/black (straight tracer) and yellow/black (spiral tracer). My preference is to use yellow/black (straight tracer) to distinguish it from the turn signal functionality.

1 mm² ~730 mm
  • 4 mm male bullet terminal
  • 6.3 mm female spade terminal
Distribution block
— to —
“Lights” indicator light

Wiring sub-harness: (police) handlebar switch - early left extra

MG# 13747241

Updated: 2011 May 12

This sub-harness connects the extra left handlebar switch (front red lights) to the fuse panel and the splitter. This sub-harness is only used on police models.

Sub-harness connecting the extra left handlebar switch (front red lights)…
Sub-harness connecting the extra left handlebar switch (front red lights) to the fuse panel and the splitter.

Photo courtesy of Gregory Bender.

Sub-harness connecting the extra left handlebar switch (front red lights) to the fuse panel and the splitter.

Photo courtesy of Gregory Bender.

Direct link to image

Close up view of wire connections on the bottom of…
Close up view of wire connections on the bottom of the extra left handlebar switch.

Photo courtesy of Gregory Bender.

Close up view of wire connections on the bottom of the extra left handlebar switch.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the extra left handlebar switch (front red lights)…
Sub-harness connecting the extra left handlebar switch (front red lights) to the fuse panel and the splitter.

Photo courtesy of Gregory Bender.

Sub-harness connecting the extra left handlebar switch (front red lights) to the fuse panel and the splitter.

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 2 wires. Wires are housed in 3 black vinyl sheaths of the following sizes:

  • ~6 mm ID × ~540 mm long: both wires nearest the switch
  • ~3 mm ID × ~170 mm long: gray/black (straight tracer) wire (nearest the terminal)
  • ~3 mm ID × ~190 mm long: blue wire (nearest the terminal)

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing

Gray/black (straight tracer)

The wiring diagram in the workshop manual and the original wiring harnesses I've seen use gray/black (straight tracer). However, the new old stock switch and subharness I have uses a gray wire.

1 mm²

~750 mm

  • Soldered to handlebar switch
  • 4 mm male bullet terminal
Handlebar switch
— to —
fuse panel
Blue 1 mm²

~785 mm

  • Soldered to handlebar switch
  • 6.3 mm female spade terminal (not insulated)
Handlebar switch
— to —
Splitter

Wiring sub-harness: (police) handlebar switch - early right

Updated: 2011 Oct 28

Buy this sub-harness brand new!

This sub-harness connects the right handlebar switch (turn signals) to the toggle switch on the dash and to the front turn signals. This sub-harness is only used on police models.

Sub-harness connecting the right handlebar switch (turn signals) to the…
Sub-harness connecting the right handlebar switch (turn signals) to the toggle switch on the dash and to the front turn signals.

Photo courtesy of Gregory Bender.

Sub-harness connecting the right handlebar switch (turn signals) to the toggle switch on the dash and to the front turn signals.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the right handlebar switch (turn signals) to the…
Sub-harness connecting the right handlebar switch (turn signals) to the toggle switch on the dash and to the front turn signals.

Photo courtesy of Gregory Bender.

Sub-harness connecting the right handlebar switch (turn signals) to the toggle switch on the dash and to the front turn signals.

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 5 wires. Wires are housed in 3 black vinyl sheaths of the following sizes:

  • ~6 mm ID × ~535 mm long: 3 wires nearest the switch
  • ~4.5 mm ID × ~410 mm long: yellow wire from the shared 6.3 mm spade terminal to the right front turn signal
  • ~4.5 mm ID × ~410 mm long: yellow/black (spiral tracer) wire from the shared 6.3 mm spade terminal to the left front turn signal

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Violet 1 mm²

~850 mm

  • Soldered to handlebar switch
  • 4 mm male bullet terminal
Handlebar switch
— to —
Purple wire on the main harness (which connects to the toggle switch on the dash)

Yellow

The wiring diagram in the workshop manual specifies yellow. However, some original harnesses I've examined have used white/black (spiral tracer). My personal preference is to use white/black (spiral tracer) to distinguish it from the tail light functionality.

1 mm²

~865 mm

  • Soldered to handlebar switch
  • 6.3 mm female spade terminal (shared with wire below)
Handlebar switch
— to —
Toggle switch on the dash

Yellow

The wiring diagram in the workshop manual specifies yellow. However, some original harnesses I've examined have used white/black (spiral tracer). My personal preference is to use white/black (spiral tracer) to distinguish it from the tail light functionality.

1 mm²

~510 mm

  • 6.3 mm female spade terminal (shared with wire above)
  • Insulation is removed and the wire tinned with solder
Toggle switch on the dash
— to —
Right front turn signal
Yellow/black (spiral tracer) 1 mm²

~865 mm

  • Soldered to handlebar switch
  • 6.3 mm female spade terminal (shared with wire below)
Handlebar switch
— to —
Toggle switch on the dash
Yellow/black (spiral tracer) 1 mm²

~510 mm

  • 6.3 mm female spade terminal (shared with wire above)
  • Insulation is removed and the wire tinned with solder
Toggle switch on the dash
— to —
Left front turn signal

Wiring sub-harness: (police) handlebar switch - late right

Updated: 2011 Oct 17

Buy this sub-harness brand new!

This sub-harness connects the right handlebar switch (turn signals) to the toggle switch on the dash and the front turn signals. Furthermore, it combines the function of the extra left handlebar switch (front red lights) into a single switch. It also operates the police radio speaker. This sub-harness is only used on police models.

Sub-harness connecting the right handlebar switch (turn signals) to the…
Sub-harness connecting the right handlebar switch (turn signals) to the fuse panel and the “Y” splitter.

Photo courtesy of Gregory Bender.

Sub-harness connecting the right handlebar switch (turn signals) to the fuse panel and the “Y” splitter.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the right handlebar switch (turn signals) to the…
Sub-harness connecting the right handlebar switch (turn signals) to the fuse panel and the “Y” splitter.

Photo courtesy of Gregory Bender.

Sub-harness connecting the right handlebar switch (turn signals) to the fuse panel and the “Y” splitter.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the right handlebar switch (turn signals) to the…
Sub-harness connecting the right handlebar switch (turn signals) to the fuse panel and the “Y” splitter.

Photo courtesy of Gregory Bender.

Sub-harness connecting the right handlebar switch (turn signals) to the fuse panel and the “Y” splitter.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the right handlebar switch (turn signals) to the…
Sub-harness connecting the right handlebar switch (turn signals) to the fuse panel and the “Y” splitter.

Photo courtesy of Gregory Bender.

Sub-harness connecting the right handlebar switch (turn signals) to the fuse panel and the “Y” splitter.

Photo courtesy of Gregory Bender.

Direct link to image

Close up view of wire connections on the bottom of…
Close up view of wire connections on the bottom of the right handlebar switch.

Photo courtesy of Gregory Bender.

Close up view of wire connections on the bottom of the right handlebar switch.

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 8 wires. Wires are housed in 7 black vinyl sheaths of the following sizes:

  • ~8 mm ID × ~460 mm long: 6 wires nearest the switch
  • ~3 mm ID × ~380 mm long: black wire nearest the terminal end
  • ~3 mm ID × ~270 mm long: blue wire nearest the terminal end
  • ~3 mm ID × ~260 mm long: gray/black (spiral tracer) wire nearest the terminal end
  • ~3 mm ID × ~410 mm long: yellow wire from the shared 6.3 mm spade terminal to the right front turn signal
  • ~3 mm ID × ~410 mm long: yellow/black (spiral tracer) wire from the shared 6.3 mm spade terminal to the left front turn signal
  • ~7 mm ID × ~225 mm long: violet, yellow, yellow/black (spiral tracer) nearest the terminal ends

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Black 1 mm²

~975 mm

  • Soldered to handlebar switch
  • Insulation removed
Handlebar switch
— to —
Radio control
Blue 1 mm²

~775 mm

  • Soldered to handlebar switch
  • 6.3 mm female spade terminal
Handlebar switch
— to —
Front red lights
Gray/black (spiral tracer) 1 mm²

~765 mm

  • Soldered to handlebar switch
  • 4 mm male bullet terminal
Handlebar switch
— to —
Fuse panel (to power front red lights)
Violet 1 mm²

~850 mm

  • Soldered to handlebar switch
  • 4 mm male bullet terminal
Handlebar switch
— to —
Purple wire on the main harness (which connects to the toggle switch on the dash)

Yellow

The wiring diagram in the workshop manual specifies yellow. However, some original harnesses I've examined have used white/black (spiral tracer). My personal preference is to use white/black (spiral tracer) to distinguish it from the tail light functionality.

1 mm²

~865 mm

  • Soldered to handlebar switch
  • 6.3 mm female spade terminal (shared with wire below)
Handlebar switch
— to —
Toggle switch on the dash

Yellow

The wiring diagram in the workshop manual specifies yellow. However, some original harnesses I've examined have used white/black (spiral tracer). My personal preference is to use white/black (spiral tracer) to distinguish it from the tail light functionality.

1 mm²

~510 mm

  • 6.3 mm female spade terminal (shared with wire above)
  • Insulation is removed and the wire tinned with solder
Toggle switch on the dash
— to —
Right front turn signal
Yellow/black (spiral tracer) 1 mm²

~865 mm

  • Soldered to handlebar switch
  • 6.3 mm female spade terminal (shared with wire below)
Handlebar switch
— to —
Toggle switch on the dash
Yellow/black (spiral tracer) 1 mm²

~510 mm

  • 6.3 mm female spade terminal (shared with wire above)
  • Insulation is removed and the wire tinned with solder
Toggle switch on the dash
— to —
Left front turn signal

Wiring sub-harness: (police) handlebar switch - mid right

Updated: 2011 Oct 17

Buy this sub-harness brand new!

This sub-harness connects the right handlebar switch (turn signals) to the toggle switch on the dash and the front turn signals. Furthermore, it combines the function of the extra left handlebar switch (front red lights) into a single switch. It also operates the police radio speaker. This sub-harness is only used on police models.

Sub-harness connecting the right handlebar switch (turn signals) to the…
Sub-harness connecting the right handlebar switch (turn signals) to the fuse panel and the “Y” splitter.

Photo courtesy of Gregory Bender.

Sub-harness connecting the right handlebar switch (turn signals) to the fuse panel and the “Y” splitter.

Photo courtesy of Gregory Bender.

Direct link to image

Close up view of the top of the right handlebar…
Close up view of the top of the right handlebar switch.

Photo courtesy of Gregory Bender.

Close up view of the top of the right handlebar switch.

Photo courtesy of Gregory Bender.

Direct link to image

Close up view of wire connections on the bottom of…
Close up view of wire connections on the bottom of the right handlebar switch.

Photo courtesy of Gregory Bender.

Close up view of wire connections on the bottom of the right handlebar switch.

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 7 wires. Wires are housed in 6 black vinyl sheaths of the following sizes:

  • ~8 mm ID × ~460 mm long: 5 wires nearest the switch
  • ~3 mm ID × ~270 mm long: blue wire nearest the terminal end
  • ~3 mm ID × ~260 mm long: gray/black (spiral tracer) wire nearest the terminal end
  • ~3 mm ID × ~410 mm long: yellow wire from the shared 6.3 mm spade terminal to the right front turn signal
  • ~3 mm ID × ~410 mm long: yellow/black (spiral tracer) wire from the shared 6.3 mm spade terminal to the left front turn signal
  • ~7 mm ID × ~225 mm long: violet, yellow, yellow/black (spiral tracer) nearest the terminal ends

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Blue 1 mm²

~775 mm

  • Soldered to handlebar switch
  • 6.3 mm female spade terminal
Handlebar switch
— to —
Front red lights
Gray/black (spiral tracer) 1 mm²

~765 mm

  • Soldered to handlebar switch
  • 4 mm male bullet terminal
Handlebar switch
— to —
Fuse panel (to power front red lights)
Violet 1 mm²

~850 mm

  • Soldered to handlebar switch
  • 4 mm male bullet terminal
Handlebar switch
— to —
Purple wire on the main harness (which connects to the toggle switch on the dash)

Yellow

The wiring diagram in the workshop manual specifies yellow. However, some original harnesses I've examined have used white/black (spiral tracer). My personal preference is to use white/black (spiral tracer) to distinguish it from the tail light functionality.

1 mm²

~865 mm

  • Soldered to handlebar switch
  • 6.3 mm female spade terminal (shared with wire below)
Handlebar switch
— to —
Toggle switch on the dash

Yellow

The wiring diagram in the workshop manual specifies yellow. However, some original harnesses I've examined have used white/black (spiral tracer). My personal preference is to use white/black (spiral tracer) to distinguish it from the tail light functionality.

1 mm²

~510 mm

  • 6.3 mm female spade terminal (shared with wire above)
  • Insulation is removed and the wire tinned with solder
Toggle switch on the dash
— to —
Right front turn signal
Yellow/black (spiral tracer) 1 mm²

~865 mm

  • Soldered to handlebar switch
  • 6.3 mm female spade terminal (shared with wire below)
Handlebar switch
— to —
Toggle switch on the dash
Yellow/black (spiral tracer) 1 mm²

~510 mm

  • 6.3 mm female spade terminal (shared with wire above)
  • Insulation is removed and the wire tinned with solder
Toggle switch on the dash
— to —
Left front turn signal

Wiring sub-harness: (police) ignition switch

MG# 13747641

Updated: 2011 May 18

Buy this sub-harness brand new!

This sub-harness connects the ignition switch to the fuse block and distribution panel. It also connects the “Y” splitters to the rear turn signals. This sub-harness is only used on police models.

Sub-harness connecting the ignition switch to the fuse block and…
Sub-harness connecting the ignition switch to the fuse block and distribution panel. It also connects the “Y” splitters to the rear turn signals.

Photo courtesy of Gregory Bender.

Sub-harness connecting the ignition switch to the fuse block and distribution panel. It also connects the “Y” splitters to the rear turn signals.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the ignition switch to the fuse block and…
Sub-harness connecting the ignition switch to the fuse block and distribution panel. It also connects the “Y” splitters to the rear turn signals.

Photo courtesy of Gregory Bender.

Sub-harness connecting the ignition switch to the fuse block and distribution panel. It also connects the “Y” splitters to the rear turn signals.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the ignition switch to the fuse block and…
Sub-harness connecting the ignition switch to the fuse block and distribution panel. It also connects the “Y” splitters to the rear turn signals.

Photo courtesy of Gregory Bender.

Sub-harness connecting the ignition switch to the fuse block and distribution panel. It also connects the “Y” splitters to the rear turn signals.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the ignition switch to the fuse block and…
Sub-harness connecting the ignition switch to the fuse block and distribution panel. It also connects the “Y” splitters to the rear turn signals.

Photo courtesy of Gregory Bender.

Sub-harness connecting the ignition switch to the fuse block and distribution panel. It also connects the “Y” splitters to the rear turn signals.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the ignition switch to the fuse block and…
Sub-harness connecting the ignition switch to the fuse block and distribution panel. It also connects the “Y” splitters to the rear turn signals.

Photo courtesy of Gregory Bender.

Sub-harness connecting the ignition switch to the fuse block and distribution panel. It also connects the “Y” splitters to the rear turn signals.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the ignition switch to the fuse block and…
Sub-harness connecting the ignition switch to the fuse block and distribution panel. It also connects the “Y” splitters to the rear turn signals.

Photo courtesy of Gregory Bender.

Sub-harness connecting the ignition switch to the fuse block and distribution panel. It also connects the “Y” splitters to the rear turn signals.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the ignition switch to the fuse block and…
Sub-harness connecting the ignition switch to the fuse block and distribution panel. It also connects the “Y” splitters to the rear turn signals.

Photo courtesy of Gregory Bender.

Sub-harness connecting the ignition switch to the fuse block and distribution panel. It also connects the “Y” splitters to the rear turn signals.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the ignition switch to the fuse block and…
Sub-harness connecting the ignition switch to the fuse block and distribution panel. It also connects the “Y” splitters to the rear turn signals. Note the green “markers” Moto Guzzi used to distinguish one red wire from the other.

Photo courtesy of Gregory Bender.

Sub-harness connecting the ignition switch to the fuse block and distribution panel. It also connects the “Y” splitters to the rear turn signals. Note the green “markers” Moto Guzzi used to distinguish one red wire from the other.

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 5 wires. Wires are housed in 3 black vinyl sheaths of the following sizes:

  • ~8 mm ID × ~370 mm long: brown wire and both red wires from the main harness to the headlight bucket
  • ~12 mm ID × ~100 mm long: All four wires nearest the ignition switch
  • ~10 mm ID × ~650 mm long: main sheath.

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing

Yellow

The wiring diagram in the workshop manual specifies yellow. However, some original harnesses I've examined have used white/black (spiral tracer). My personal preference is to use white/black (spiral tracer) to distinguish it from the tail light functionality.

1 mm² ~1920 mm
  • 6.3 mm female spade terminal
  • 4 mm male bullet terminal
“Y” splitter
— to —
Right rear turn signal
Yellow/black (straight tracer) 1 mm² ~1920 mm
  • 6.3 mm female spade terminal
  • 4 mm male bullet terminal
“Y” splitter
— to —
Left rear turn signal
Brown 1 mm² ~1460 mm
  • 4 mm male bullet terminal
  • 4 mm male bullet terminal
INT on ignition switch
— to —
Fuse panel
Red 2.5 mm² ~1460 mm
  • 4 mm male bullet terminal
  • 4 mm male bullet terminal
15/54 on ignition switch
— to —
Fuse panel
Red 2.5 mm² ~1460 mm
  • 4 mm male bullet terminal
  • 4 mm male bullet terminal
50 on ignition switch
— to —
Fuse panel

Wiring sub-harness: (police) indicator light interconnect

MG# 13761000

Updated: 2011 Aug 26

Buy this sub-harness brand new!

This sub-harness interconnects the “neutral” , “generator” , and “oil pressure” indicator lights. This sub-harness is used on early models equipped with dual gauge dashes and on police models.

Sub-harness interconnecting the generator, oil pressure, and neutral indicator lights…
Sub-harness interconnecting the “generator” , “oil pressure” , and “neutral” indicator lights (early dual gauge dash and all police models).

Photo courtesy of Gregory Bender.

Sub-harness interconnecting the “generator” , “oil pressure” , and “neutral” indicator lights (early dual gauge dash and all police models).

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness interconnecting the generator, oil pressure, and neutral indicator lights…
Sub-harness interconnecting the “generator” , “oil pressure” , and “neutral” indicator lights (early dual gauge dash and all police models).

Photo courtesy of Gregory Bender.

Sub-harness interconnecting the “generator” , “oil pressure” , and “neutral” indicator lights (early dual gauge dash and all police models).

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 3 wires. All 3 wires are connected to one another and are not sheathed.

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing

White/black (straight tracer)

I've seen both white/black (straight tracer) and white/black (spiral tracer). My preference is to use white/black (straight tracer) to distinguish it from the turn signal functionality.

1 mm² ~125 mm
  • 4 mm female bullet terminal
  • 6.3 mm female spade terminal (shared with wire below)
White/black (spiral tracer) from the sub-harness connecting the dash to the fuse block and distribution panel
— to —
Generator indicator light

White/black (straight tracer)

I've seen both white/black (straight tracer) and white/black (spiral tracer). My preference is to use white/black (straight tracer) to distinguish it from the turn signal functionality.

1 mm² ~125 mm
  • 6.3 mm female spade terminal (shared with wire above)
  • 6.3 mm female spade terminal (shared with wire below)
Generator indicator light
— to —
Oil pressure indicator light

White/black (straight tracer)

I've seen both white/black (straight tracer) and white/black (spiral tracer). My preference is to use white/black (straight tracer) to distinguish it from the turn signal functionality.

1 mm² ~125 mm
  • 6.3 mm female spade terminal (shared with wire above)
  • 6.3 mm female spade terminal
Oil pressure indicator light
— to —
Neutral indicator light

Wiring sub-harness: (police) left push-pull switch

MG# 13748840 MG# 13742540

Updated: 2011 May 18

Buy this sub-harness brand new!

This sub-harness connects the fuse panel to the left push-pull switch on the dash. This sub-harness is only used on police models.

Sub-harness connecting the left push-pull switch on the dash. Note…
Sub-harness connecting the left push-pull switch on the dash. Note the green “marker” Moto Guzzi used to identify this wire.

Photo courtesy of Gregory Bender.

Sub-harness connecting the left push-pull switch on the dash. Note the green “marker” Moto Guzzi used to identify this wire.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the left push-pull switch on the dash. Note…
Sub-harness connecting the left push-pull switch on the dash. Note the green “marker” Moto Guzzi used to identify this wire.

Photo courtesy of Gregory Bender.

Sub-harness connecting the left push-pull switch on the dash. Note the green “marker” Moto Guzzi used to identify this wire.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the left push-pull switch on the dash.Gregory …
Sub-harness connecting the left push-pull switch on the dash.

Photo courtesy of Gregory Bender.

Sub-harness connecting the left push-pull switch on the dash.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the left push-pull switch on the dash.Gregory …
Sub-harness connecting the left push-pull switch on the dash.

Photo courtesy of Gregory Bender.

Sub-harness connecting the left push-pull switch on the dash.

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 2 wires. Wires are housed in 1 black vinyl sheath of the following size:

  • ~3 mm ID × ~600 mm long: black wire

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
White/black (spiral tracer) 1 mm² ~100 mm
  • 4 mm male bullet terminal
  • Insulation is removed and the wire tinned with solder
Fuse panel
— to —
Fuse holder
Black 1 mm² ~660 mm

This length is a close estimate.

  • Insulation is removed and the wire tinned with solder
  • Insulation is removed and the wire tinned with solder
Fuse holder
— to —
Left push-pull switch on dash

Wiring sub-harness: (police) spot light extensions

Updated: 2011 Oct 16

Buy this sub-harness brand new!

This sub-harness connects the spot lights to the “Y” splitter.

This sub-harness is made up of 2 wires. Wires are housed in 2 black vinyl sheaths of the following sizes:

  • ~4.5 mm ID × ~540 mm long: blue
  • ~4.5 mm ID × ~540 mm long: blue

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Blue 1 mm² ~600 mm

This length is more than ample for most front spot lights.

  • Female spade terminal
  • Butt connector
“Y” splitter
— to —
Front spot light (right or left)
Blue 1 mm² ~600 mm

This length is more than ample for most front spot lights.

  • Female spade terminal
  • Butt connector
“Y” splitter
— to —
Front spot light (right or left)

Wiring sub-harness: (police) toggle switch to “Y” splitters

MG# unknown

Updated: 2011 May 18

Buy this sub-harness brand new!

This sub-harness connects the toggle switch on the dash to the “Y” splitters. This sub-harness is only used on police models.

Sub-harness connecting the toggle switch to each Y splitter.Gregory …
Sub-harness connecting the toggle switch to each “Y” splitter.

Photo courtesy of Gregory Bender.

Sub-harness connecting the toggle switch to each “Y” splitter.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the toggle switch to each Y splitter.Gregory …
Sub-harness connecting the toggle switch to each “Y” splitter.

Photo courtesy of Gregory Bender.

Sub-harness connecting the toggle switch to each “Y” splitter.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the toggle switch to each Y splitter.Gregory …
Sub-harness connecting the toggle switch to each “Y” splitter.

Photo courtesy of Gregory Bender.

Sub-harness connecting the toggle switch to each “Y” splitter.

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 2 wires. Wires are housed in 3 black vinyl sheaths of the following sizes:

  • ~3 mm ID × ~250 mm long: yellow wire (nearest the toggle switch)
  • ~3 mm ID × ~250 mm long: yellow/black (nearest the toggle switch)
  • ~6 mm ID × ~310 mm long: yellow, yellow/black wires (nearest the “Y” splitter)

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing

Yellow

The wiring diagram in the workshop manual specifies yellow. However, some original harnesses I've examined have used white/black (spiral tracer). My personal preference is to use white/black (spiral tracer) to distinguish it from the tail light functionality.

1 mm² ~660 mm
  • 6.3 mm female spade terminal
  • 6.3 mm female spade terminal
“Y” splitter
— to —
Toggle switch
Yellow/black (spiral tracer) 1 mm² ~660 mm
  • 6.3 mm female spade terminal
  • 6.3 mm female spade terminal
“Y” splitter
— to —
Toggle switch

Wiring sub-harness: (police) turn signal dash indicator lights

MG# 13748140

Updated: 2011 May 18

Buy this sub-harness brand new!

This sub-harness connects the “Y” splitters to each turn signal indicator light on the dash. It also provides functionality for the left push-pull switch on the dash (what Moto Guzzi calls the “supplmentary light” , “additional light for police duties” , or “courtesy light switch” ). This sub-harness is only used on police models.

Sub-harness connecting the Y splitters to each turn signal indicator…
Sub-harness connecting the “Y” splitters to each turn signal indicator light on the dash. It also provides functionality for the left push-pull switch on the dash (what Moto Guzzi calls the “supplmentary light” , “additional light for police duties” , or “courtesy light switch” ).

Photo courtesy of Gregory Bender.

Sub-harness connecting the “Y” splitters to each turn signal indicator light on the dash. It also provides functionality for the left push-pull switch on the dash (what Moto Guzzi calls the “supplmentary light” , “additional light for police duties” , or “courtesy light switch” ).

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the Y splitters to each turn signal indicator…
Sub-harness connecting the “Y” splitters to each turn signal indicator light on the dash. It also provides functionality for the left push-pull switch on the dash (what Moto Guzzi calls the “supplmentary light” , “additional light for police duties” , or “courtesy light switch” ).

Photo courtesy of Gregory Bender.

Sub-harness connecting the “Y” splitters to each turn signal indicator light on the dash. It also provides functionality for the left push-pull switch on the dash (what Moto Guzzi calls the “supplmentary light” , “additional light for police duties” , or “courtesy light switch” ).

Photo courtesy of Gregory Bender.

Direct link to image

This sub-harness is made up of 4 wires. Wires are housed in 3 black vinyl sheaths of the following sizes:

  • ~3 mm ID × ~140 mm long: yellow wire (nearest the dash indicator)
  • ~6 mm ID × ~140 mm long: blue, blue, yellow/black wires (nearest the dash indicator and push-pull switch)
  • ~8 mm ID × ~320 mm long: blue, blue, yellow, yellow/black wires (nearest the “Y” splitters)

The individual wires have the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing

Yellow

The wiring diagram in the workshop manual specifies yellow. However, some original harnesses I've examined have used white/black (spiral tracer). My personal preference is to use white/black (spiral tracer) to distinguish it from the tail light functionality.

1 mm² ~600 mm
  • 6.3 mm female spade terminal
  • 6.3 mm female spade terminal
“Y” splitter
— to —
Dash indicator light for right turn signal
Yellow/black (spiral tracer) 1 mm² ~600 mm
  • 6.3 mm female spade terminal
  • 6.3 mm female spade terminal
“Y” splitter
— to —
Dash indicator light for left turn signal
Blue 1 mm² ~600 mm
  • 6.3 mm female spade terminal
  • 6.3 mm female spade terminal (shared with wire below)
Dash indicator light
— to —
“Y” splitter
Blue 1 mm² ~660 mm
  • 6.3 mm female spade terminal (shared with wire above)
  • Insulation is removed and the wire tinned with solder
“Y” splitter
— to —
Left push-pull switch

Wiring sub-harness: (police) wires from battery positive

MG# 13749441

Updated: 2011 May 25

Buy this sub-harness brand new!

This sub-harness connects the positive terminal on the battery to the voltage regulator, ignition switch, and starter.

This sub-harness is made up of 3 wires. Wires are housed in 2 black vinyl sheaths of the following sizes:

  • ~6 mm ID × ~180 mm long: two red wires (nearest the battery terminal)
  • ~4.5 mm ID × ~250 mm long: red wire to the ignition switch (nearest the ignition switch)

The individual wires have the following color, size, length, and terminals:

Models equipped with a Magneti Marelli charging system

Sub-harness connecting the positive terminal on the battery to the…
Sub-harness connecting the positive terminal on the battery to the voltage regulator, ignition switch, and starter.

Photo courtesy of Gregory Bender.

Sub-harness connecting the positive terminal on the battery to the voltage regulator, ignition switch, and starter.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the positive terminal on the battery to the…
Sub-harness connecting the positive terminal on the battery to the voltage regulator, ignition switch, and starter.

Photo courtesy of Gregory Bender.

Sub-harness connecting the positive terminal on the battery to the voltage regulator, ignition switch, and starter.

Photo courtesy of Gregory Bender.

Direct link to image

Sub-harness connecting the positive terminal on the battery to the…
Sub-harness connecting the positive terminal on the battery to the voltage regulator, ignition switch, and starter.

Photo courtesy of Gregory Bender.

Sub-harness connecting the positive terminal on the battery to the voltage regulator, ignition switch, and starter.

Photo courtesy of Gregory Bender.

Direct link to image

Color Size Length
(including the length of the terminals)
Terminals Routing
Red 2.5 mm² ~480 mm
  • Crimped with starter cable terminal (at battery)
  • 4 mm male bullet terminal
Battery positive terminal
— to —
Ignition switch
Red 2.5 mm² ~300 mm
  • Crimped with starter cable terminal (at battery)
  • 6 mm ring terminal
Battery positive terminal
— to —
Voltage regulator
Black 10 mm² ~830 mm
  • Post type lug
  • 8 mm lug terminal
Battery positive terminal
— to —
Starter solenoid

Models equipped with a Bosch charging system

Sub-harness connecting the positive terminal on the battery to the…
Sub-harness connecting the positive terminal on the battery to the voltage regulator, ignition switch, and starter.

Photo courtesy of Gregory Bender.

Sub-harness connecting the positive terminal on the battery to the voltage regulator, ignition switch, and starter.

Photo courtesy of Gregory Bender.

Direct link to image

Color Size Length
(including the length of the terminals)
Terminals Routing
Red 2.5 mm² ~480 mm
  • Crimped with starter cable terminal (at battery)
  • 4 mm male bullet terminal
Battery positive terminal
— to —
Ignition switch
Red 2.5 mm² ~300 mm
  • Crimped with starter cable terminal (at battery)
  • 9.5 mm female spade terminal
Battery positive terminal
— to —
Voltage regulator
Black 10 mm² ~830 mm
  • Post type lug
  • 8 mm lug terminal
Battery positive terminal
— to —
Starter solenoid

Wiring sub-harness: starter solenoid ground

MG# 12731000

Updated: 2012 Feb 10

Buy this sub-harness brand new!

This sub-harness connects the starter solenoid to a transmission case bolt. This sub-harness is only used with models equipped with certain Magneti Marelli starters.

This sub-harness is made up of 1 wire. The wire is not sheathed.

The wire has the following color, size, length, and terminals:

Color Size Length
(including the length of the terminals)
Terminals Routing
Black 1 mm²

~150 mm

This length is an estimate as I do not have an original wire to measure.

  • 5 mm ring terminal
  • 6 mm ring terminal
Ground terminal on starter solenoid
— to —
Transmission case bolt

Wiring supply sources

Updated: 2011 Feb 25

Here are a few places for you to look. Some I've used and some I haven't.

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